Real-time production monitoring, powered by AI.
Wireless retrofit IoT for garment manufacturing — every sewing machine reporting RPM, cycles, vibration, temperature and operator productivity to a single pane of glass, with on-device AI at the edge.
Front-end + back-end unit, in every station.
Four programmable buttons, NFC reader, and a smart display with real-time updates and information showcase.
Seamless connection via I²C and SPI, plus Bluetooth and LoRa wireless — integrated data capture and an on-device AI intelligence system.
Every signal your factory actually needs
Two years of research distilled into the key components that reveal true factory output and efficiency.
Machine ON/OFF state with time of operation
Machine output — exact pcs produced
Idle machine time and work time calculation
Call-to-action button for mechanics & supervisors
Vibration sensor for anomalous vibration
Temperature monitoring with overhead alerts & power
Programmable display for on-machine details
End-to-end intelligence, in six pillars
Machines, materials and workforce — connected through one platform, one source of truth.
Integrated operations & data flow
Machine IoT, vision defect data, ERP/POS/inventory, operator attendance and batch-level traceability — one source of truth.
Real-time production intelligence
WIP tracking by line, style, order and operation; bottleneck identification; target-vs-actual comparison; delay anticipation.
Predictive quality & defect control
Stitch, seam, button and fabric defect clustering by machine, operator and supplier — with corrective action suggestions.
Cost, efficiency & profitability
Cost per minute, cost per garment, rework and rejection, margin leakage alerts and profitability by order/buyer/line/style.
Modular architecture
Start with one line, expand to full factory. Retrofit sensors. Modular AI apps. Edge processing for unstable internet.
Smart workforce & skills
Operator skill matrix, best-fit matching, training gap analysis and line balancing based on real capability, not assumptions.
Live dashboards, on the floor and in your pocket
Real-time production monitoring with AI insight — on the big screen for management, and mobile apps for supervisors, mechanics and line leaders.
Simple, transparent pricing
Proven in production — 430+ machines already running IntelliFactory worldwide. Minimum order: 50 machines.
- Operator Control Unit — display, 4 buttons, NFC reader
- Interface Module — I²C, SPI, Bluetooth & LoRa
- 100% wireless retrofit — installs in minutes
- On-device AI edge processing
- Real-time dashboards & mobile apps
- AI analytics — predictive maintenance & productivity insight
- Alerts, reports and continuous updates
- Cloud hosting & support included
Minimum order quantity: 50 machines · Volume pricing available for larger deployments.
Retrieve data from a live factory setting.
Let's put IntelliFactory on your floor. Pilot one line — see the numbers change.
Book a demo