Operator Control Unit
Programmable call buttons, NFC identification and a display for station-level production information.
System overview
IntelliFactory
Live production intelligence for existing industrial sewing machines.
Retrofit hardware captures machine activity at the edge, sends data wirelessly and turns it into role-based dashboards, alerts and production forecasts.
Retrofit hardware
Purpose-built for the sewing floor.
The system uses an operator-facing control unit and a machine interface module. Final compatibility, mounting and power are confirmed during assessment.
Machine Interface Module
Sensor inputs, local processing and wireless communication for the connected station.
Retrofit Installation
External installation with no modification to the sewing machine's internal control wiring.
Connectivity wording: IntelliFactory uses wireless data communication. The device still requires an approved external power source, confirmed for each machine type during assessment.
Signal to financial result
What the system measures, and what your team does next.
A measurement matters only when it leads to an operational insight and a corrective action.
| Machine signal | Operational insight | Corrective action |
|---|---|---|
| Machine status | Know which machines are producing, waiting or stopped | Correct silent time loss during the shift |
| Cycle activity | Compare actual output with the expected operating pattern | Focus support on the operations holding back the line |
| Idle vs working time | Separate sewing from waiting and small stops | Recover balancing, material-flow and response losses |
| Operator mapping | Compare performance by operator and operation | Support skill matching, training and allocation |
| Motor load and vibration | Surface unusual mechanical behavior | Inspect developing problems before breakdown |
| Temperature | Detect overheating trends and threshold events | Prevent avoidable stoppages and equipment stress |
| Operator call buttons | Record who was called and response time | Reduce waiting for mechanics, supervisors and materials |
System architecture
Machine to dashboard, with edge resilience.
The deployment keeps collection close to the machine while making live information available across factory roles.
- 01
Machine
Status, cycle activity, load, vibration and temperature
- 02
Edge
Local signal processing, classification and temporary storage
- 03
Network
Wireless data communication through the factory deployment
- 04
Platform
Secure ingestion, analytics, alerts and agreed integrations
- 05
Action
Role-based dashboards for production, IE and maintenance
Concrete AI functions
The model supports a decision. Your team controls the action.
IntelliFactory uses machine telemetry for three specific jobs. It does not claim that sewing-machine signals alone identify garment defects.
Operation recognition
Learns sampled vibration and motion signatures, then classifies activity against the expected sewing operation.
Anomaly detection
Surfaces unusual load, vibration or temperature patterns for maintenance review.
Production forecasting
Uses live rate, remaining quantity and historical cycle time to estimate target completion.
Role-based software
Live on the production floor and in your pocket.
Management, production, IE, maintenance and line supervision work from the same machine-generated data.
Transparent deployment pricing
Start with published pricing. Confirm scope after assessment.
Installation, integration and volume pricing depend on machine types, factory layout and existing systems.
Hardware, one time
$120starting per machine
- Operator control unit
- Machine interface module
- Sensor system
- Edge-processing hardware
Platform subscription
$3.50starting per machine / month
- Dashboards and alerts
- Cloud infrastructure and analytics
- Mobile access and updates
- Standard support
Installation, integration, taxes, travel and any customer-specific development are confirmed after the factory assessment.
30-45 day controlled pilot
Measure recoverable loss before the rollout decision.
The pilot covers installation, baseline measurement, dashboard setup, weekly review and a final ROI and rollout report.
Production owner assigned Machine conditions assessed Rollout scope quantified