Real-Time Production Monitoring
with AI.
IntelliFactory turns every sewing machine into a live, intelligent data stream — RPM, cycle count, vibration, temperature and operator productivity — analysed by AI on one wireless, retrofit-ready platform.
- 430+
- Machines live worldwide
- 10+
- Years of engineering
- 50+
- Products delivered
Why IoT, and why now
The Internet of Things turns everyday objects into intelligent, connected systems. Sense the physical world, act in real time, cut costs and launch new services.
Connected IoT devices worldwide today
Devices projected online by 2030
Annual global IoT market opportunity
One partner for the full IoT stack
Hardware, connectivity, cloud, analytics and the apps your teams use every day — all under one roof.
Smart Devices & Sensors
Sensor selection, embedded firmware and rugged, low-power hardware.
Connectivity
Wi-Fi, BLE, LoRaWAN, NB-IoT, Zigbee and 5G for every site.
IoT Platforms
Secure device-to-cloud pipelines on AWS, Azure or custom stacks.
Data, Analytics & AI
Real-time processing, predictive models and anomaly detection.
Dashboards & Apps
Web and mobile control panels with live telemetry and alerts.
Security & Management
Device identity, encryption and over-the-air fleet management.
Real-time IoT monitoring for every sewing machine.
From RPM to overheating — all on one dashboard. 100% wireless. No re-wiring required. Retrofits to your existing machines in minutes.
- Live status of every machine, operator and line
- Predictive maintenance from motor load & vibration
- AI defect clustering by machine, operator and style
- Edge processing — resilient to network outages
End-to-end intelligence for your factory
Two years of R&D distilled into the metrics that actually move output, quality and profitability.
Machine ON/OFF
Uptime, shift activity and unplanned stops with proactive alerts.
RPM & Cycle Count
Stitches per minute and cycle counts for true production efficiency.
Operator Productivity
Output rates and skills insight to close staffing gaps.
Idle vs. Working
Reveal productivity losses and optimize schedules.
Motor Load & Stress
Current draw and load patterns predict wear before failure.
Thread & Needle Jam
Instant detection with logged events to prevent damage.
Vibration Signatures
Detect imbalances, misalignment and tuning drift early.
Temperature & Overheat
Thresholds and alerts on motor and bearing temperature.
A single, secure pipeline — sensor to decision
- 1
Sense
Sensors capture the physical world
- 2
Connect
Gateways stream data securely
- 3
Ingest
Cloud platform stores & routes
- 4
Analyse
AI turns data into insight
- 5
Act
Dashboards & automation respond
Start with one line.
Scale to the whole factory.
Talk to our engineers about a pilot on your floor. We ship the hardware, tune the dashboards, and prove the ROI in weeks — not quarters.